Related Resources

Free 14-Day Trial
Perform unlimited ergonomic assessments for two weeks. All you need is your phone.
Start Free Trial

Why Computer Vision Is Replacing Wearables in Workplace Safety

February 24, 2026
Article link

Moving Beyond Wearables With AI-Powered Safety Tools

‍

Key Takeaway:
Employers across the U.S. are moving away from wearable safety devices and toward AI-powered computer vision tools. This shift improves compliance, scales faster across sites, and reduces legal risk while still supporting injury prevention and safety program goals.

‍

Why Are Companies Moving Away From Wearable Safety Devices?


Wearables once promised a modern answer to worker safety, but they come with trade-offs.

These devices often track sensitive health data, which can raise privacy concerns under laws like the Americans with Disabilities Act (ADA). According to the U.S. Equal Employment Opportunity Commission, any health data collected by wearables may qualify as a “disability-related inquiry” if not tied directly to job performance and business need. This creates legal risk and extra administrative burden for employers.

There’s also the issue of scale. Outfitting dozens or hundreds of workers with wearable sensors adds layers of complexity, managing batteries, replacing lost or damaged gear, coordinating distribution, and covering ongoing maintenance costs. As work environments shift or job tasks evolve, these systems often struggle to keep up, making them harder to scale across large or dynamic operations.

These limitations are why companies like Latham Pools and Hitachi Astemo made the switch. Instead of managing fleets of wearable devices, they implemented TuMeke’s smartphone-based computer vision platform. 

‍

How Does Computer Vision Help Prevent Ergonomic Injuries?


Computer vision gives safety teams a faster, more accurate way to assess physical risk. By analyzing how workers move–down to joint angles and body positions–this technology highlights strain points that may lead to musculoskeletal disorders (MSDs).

The process doesn’t rely on wearables or manual observations. TuMeke’s platform, for example, uses standard smartphones to record tasks, then applies AI to generate 3D ergonomic assessments and evaluate posture and movement using trusted scoring methods like REBA, RULA, Snook Tables, RSI, and the revised NIOSH lifting equation. Safety teams get instant risk scores and AI-powered recommendations right after capturing video—no waiting on outside consultants, no complex uploads.

NIOSH has identified computer vision as a credible method for ergonomic analysis, especially when it comes to identifying awkward or risky motions. That makes it practical for real-world settings like warehouses, food plants, and manufacturing, where fast feedback and minimal disruption are key.

Video-based assessments let teams review tasks side-by-side, monitor progress over time, and apply the same ergonomic standards across jobs and sites, without disrupting work.TuMeke customers have reported completing assessments 20 times faster than other methods. This kind of scalable visibility is one reason more companies are turning to these proactive tools. But with any AI-powered system, trust and accountability still matter, especially when safety is on the line.

‍

How Can Employers Trust AI-Based Safety Systems?


AI adoption isn’t just about features, it’s about trust. To support responsible use, the National Institute of Standards and Technology (NIST) released a framework for managing AI risks. It emphasizes transparency, security, and human oversight across the AI lifecycle.

Computer vision systems that support ergonomic safety should follow that lead. That includes clear data policies, visible scoring systems, and documented improvement methods. Tools that operate without tracking individuals’ biometric or health data can also sidestep many of the ADA and EEOC complications that wearable systems trigger.

TuMeke was built with these principles at its core. Using anonymized visuals and focusing on task-level risk rather than individual health details, employers avoid the legal complications that come with biometric data collection – ans safety teams can get faster results without extra risk.


How Does TuMeke Solve Safety Challenges Without Wearables?


TuMeke
is built for teams who need a better way to prevent injuries, without wearables, sensors, or complicated setups. We use AI and computer vision to make ergonomic safety faster, easier, and more reliable across every job site.
‍

Here’s how we solve the challenges covered in this article:

  • No wearables, no privacy headaches: Our smartphone-based assessments avoid collecting health data, helping you stay clear of ADA and EEOC concerns.
  • Instant results, no delays: Get real-time risk scores, visual feedback, and AI-powered recommendations right after capturing video, no waiting, no uploads, no outside consultants.
  • Trusted, proven tools: Every assessment uses well-known methods like REBA and the NIOSH lifting equation, so you know the results are reliable.
  • Scales across teams and sites: Whether you’re managing one location or 50, TuMeke makes it easy to standardize your approach and track progress.
  • Built for real work: Our platform analyzes the job as it happens, using the tools your team already has, no disruptions, fittings, or downtime.

See what proactive, scalable ergonomic safety looks like.

Start your free trial today and find out how we help you protect workers, reduce costs, and meet your safety goals, faster.

‍

FAQ


How Does Computer Vision Improve Ergonomic Assessments?

TuMeke’s computer vision captures and analyzes worker movements using just a smartphone. It identifies risky postures and maps them to tools like RULA, REBA, NIOSH, RSI, and more, helping safety teams act faster without needing sensors or wearable devices.

‍

What Makes Computer Vision More Scalable Than Wearables?
Computer vision runs on smartphones or tablets, so it doesn’t require distributing or managing extra equipment. This makes it easier to deploy across multiple sites and adjust quickly as tasks or environments change.

‍

Why Are Wearables a Legal Risk in Some Workplaces?
Wearables may collect health data that falls under ADA protections. If not used correctly, they can raise privacy and discrimination concerns under EEOC guidelines, especially if data influences job decisions or reveals medical information.

‍

Can Computer Vision Be Used Without Tracking Personal Health Data?
Yes. TuMeke uses anonymized visuals and focuses on task risk, not individual health details. This helps employers avoid legal issues tied to biometric or medical data collection while still getting actionable ergonomic insights.

‍

What Standards Support the Use of AI in Workplace Safety?
NIST’s AI Risk Management Framework encourages transparency, accountability, and human oversight in AI systems. Following these guidelines helps build trust and ensures the technology supports, not replaces, safety professionals.

‍

‍

More updates